Q2. A composite slab has two layers of different materials with thermal conductivity \(\kappa_1\) and \(\kappa_2\). If each layer has the same thickness, the equivalent thermal conductivity of the slab would be
Q3. For a given heat flow and for the same thickness, the temperature drop across the material will be maximum for
✅ Correct: Temperature drop ΔT = q·L/κ, so lower conductivity → higher ΔT.
Refractory brick has much lower conductivity than metals like copper or steel.
Hence, maximum temperature drop occurs across refractory brick.
Q4. Two insulating materials of thermal conductivities \(\kappa\) and \(2\kappa\) are available for lagging a pipe carrying a hot fluid. If the radial thickness of each material is the same, then
✅ Correct: Heat transfer resistance is higher when low‑κ material is closer to the hot surface.
This reduces heat penetration into the outer layer.
Hence, the lower conductivity material should be used inside.
Q5. If a material possesses thermal conductivity \(\kappa\), density \(\rho\) and specific heat \(c_p\), its thermal diffusivity \(\alpha\) is equal to
✅ Correct: Thermal diffusivity α = κ/(ρ·c_p).
It measures how quickly a material responds to temperature changes.
High α means rapid heat propagation through the material.
Q6. The equation of heat conduction for isotropic thermal conductivity \(\kappa\) and thermal diffusivity \(\alpha\) is written in rectilinear coordinates as
✅ Correct: General conduction equation is ∇²T + q̇/κ = (1/α)(∂T/∂τ).
In 1‑D rectilinear form, it reduces to the given expression.
It balances conduction, heat generation, and transient storage.
Q7. Heat conduction equation in cylindrical coordinates can be written as
✅ Correct: In cylindrical coordinates, conduction equation is
(1/r) ∂/∂r (r ∂T/∂r) + q̇/κ = (1/α)(∂T/∂τ).
This accounts for radial geometry effects in heat transfer.
Q8. The temperatures across a wall are measured as \(T_1\) and \(T_2\) (\(T_2 < T_1\)). If the thermal conductivity varies linearly with temperature as \(\kappa = \kappa_0 (1 + \beta T)\), the average thermal conductivity of the wall would be
✅ Correct: For linear variation, average κ is taken at mean temperature.
That is κ_avg = κ₀[1 + β(T₁+T₂)/2].
This ensures conduction is modeled with effective conductivity.
Q9. Lumped system analysis is the simplest and most convenient method that can be used to solve transient conduction problems. This analysis can be used only when Biot number (\(Bi\)) is
✅ Correct: Lumped analysis assumes uniform temperature inside the body.
This is valid when Bi = hLc/κ < 0.1, meaning internal resistance is negligible.
Then only surface convection controls heat transfer.
Q10. A body of volume V, surface area A, at its initial temperature T₀, is immersed in an infinite volume of a fluid of density ρ, specific heat c, at temperature T∞. If the coefficient of convection is h, then using lumped heat analysis, the temperature difference T − T∞ at any moment t would be given by
✅ Correct: Lumped system analysis gives ΔT = (T₀ − T∞) exp[−(hA/ρVc)·t].
The negative exponent shows exponential decay of temperature difference with time.
Q11. A body, in which at any instant of time, there is always a point where the effect of heating (or cooling) at one of its boundaries is not felt at all, is known as
✅ Correct: In a semi-infinite body, heat penetrates only to a finite depth at any time.
Beyond this depth, the temperature remains unaffected by surface heating or cooling.
Q12. In descending order of magnitude, the thermal conductivity of pure iron, liquid water, saturated water vapor and aluminium can be arranged as
✅ Correct: Aluminium has the highest conductivity, followed by pure iron, then liquid water, and finally saturated vapor.
Thus the order is d (Al), a (Fe), b (water), c (steam).
Q13. A steel steam pipe of inner diameter 10 cm and outer diameter 11 cm is covered with insulation having conductivity 1 W/mK. If the convective heat transfer coefficient with surrounding air is 8 W/m²K, the critical radius of insulation is
✅ Correct: For a cylinder, r_c = κ/h.
Here κ = 1 W/mK, h = 8 W/m²K → r_c = 0.125 m = 12.5 cm.
Since outer radius is 5.5 cm, adding insulation up to 12.5 cm increases heat loss.
Q14. A solid sphere and a hollow sphere of the same material and size are heated to the same temperature and allowed to cool in the same surroundings. If the temperature difference between the body and surroundings is T, then
✅ Correct: Cooling rate depends on surface area to mass ratio.
Hollow sphere has less mass but same surface area, so it cools faster for any T.
Q15. A furnace is made of a red brick wall of thickness 0.5 m and conductivity 0.7 W/mK. For the same heat loss and temperature drop, this can be replaced by a layer of diatomic earth of conductivity 0.14 W/mK and thickness?
✅ Correct: For equal heat loss, L/κ must remain constant.
So L₂ = L₁ (κ₂/κ₁) = 0.5 × (0.14/0.7) = 0.1 m.
Thus, a 0.1 m layer of diatomic earth replaces 0.5 m of brick.
Q16. The temperature distribution, at a certain instant of time in a concrete slab during curing is given by T = 3x² + 3x + 16, where x is in cm and T is in K. The rate of temperature change with time is given by (assuming diffusivity α = 0.0003 cm²/s)
✅ Correct: Heat equation gives ∂T/∂t = α ∂²T/∂x².
Here ∂²T/∂x² = 6, so ∂T/∂t = 0.0003 × 6 = 0.0018 K/s.
Since heat flows out, the sign is negative → −0.0018 K/s.
Q17. A 0.5 m thick plane wall has its two surfaces kept at 300 °C and 200 °C. Thermal conductivity of the wall varies linearly with temperature and its values at 300 °C and 200 °C are 25 W/mK and 15 W/mK, respectively. Then the steady heat flux through the wall is
Q18. What will be the geometric radius of heat transfer for a hollow sphere of inner and outer radii r₁ and r₂?
✅ Correct: For a hollow sphere, the geometric mean radius √(r₁ r₂) is used in conduction analysis.
This simplifies the logarithmic mean area concept for spherical heat transfer.
Q19. A plane wall is 25 cm thick with an area of 1 m², and has a thermal conductivity of 0.5 W/mK. If a temperature difference of 60 °C is imposed across it, what is the heat flow?
✅ Correct: Q = k A ΔT / L = 0.5 × 1 × 60 / 0.25 = 120 W.
This is the steady-state conduction heat flow through the wall.
Q20. A composite hollow sphere with steady internal heating is made of two layers of materials of equal thickness with thermal conductivities in the ratio of 1:2 for inner to outer layers. Ratio of inside to outside diameter is 0.8. What is the ratio of temperature drop across the inner and outer layers?
✅ Correct: Temperature drop ratio depends on thermal resistance of each layer.
With equal thickness and k ratio 1:2, the inner layer offers higher resistance.
The ratio of ΔT_inner : ΔT_outer works out to about 2.5.
Q21. A composite wall having three layers of thickness 0.3 m, 0.2 m and 0.1 m and of thermal conductivities 0.6, 0.4 and 0.1 W/mK, respectively, is having surface area 1 m². If the inner and outer temperatures of the composite wall are 1840 K and 340 K, respectively, what is the rate of heat transfer?
✅ Correct: Total resistance R = Σ(L/kA) = 0.3/0.6 + 0.2/0.4 + 0.1/0.1 = 0.5 + 0.5 + 1 = 2 K/W.
ΔT = 1840 − 340 = 1500 K.
Heat transfer Q = ΔT / R = 1500 / 2 = 750 W.
Q22. For conduction through a spherical wall with constant thermal conductivity and with inner side temperature greater than the outer wall temperature (one-dimensional heat transfer), what is the type of temperature distribution?
✅ Correct: In spherical coordinates, the steady conduction solution is of the form T = C₁ + C₂/r.
This distribution is not linear but varies with 1/r, which corresponds to a parabolic-type curve when plotted.
Hence, the temperature distribution is parabolic in nature.
Q23. A wall of thickness 0.6 m has a normal area 1.5 m² and is made up of material of thermal conductivity 0.4 W/mK. The temperatures on the two sides are 8000 °C and 1000 °C. What is the thermal resistance of the wall?
✅ Correct: Thermal resistance R = L / (k·A).
Substituting: R = 0.6 / (0.4 × 1.5) = 0.6 / 0.6 = 1 K/W.
Thus, the wall offers a thermal resistance of 1 K/W.
Q24. A composite wall of a furnace has 2 layers of equal thickness having thermal conductivities in the ratio of 3:2. What is the ratio of the temperature drop across the two layers?
✅ Correct: For equal thickness and area, ΔT ∝ 1/k.
With k ratio 3:2, the temperature drop ratio is inverse, i.e., 2:3.
So the layer with lower conductivity (2) has the higher temperature drop.
Q25. In which one of the following materials is the heat energy propagation minimum due to conduction of heat transfer?
Answer: Air.
Gases have much lower thermal conductivity than liquids and solids, so conduction through air is minimal.
Copper and lead are metals (high conductivity), and even water conducts more than air.
Q26. A composite wall of a furnace has 3 layers of equal thickness having thermal conductivities in the ratio of 1:2:4. What will be the temperature drop ratio across the three respective layers?
Answer: 4:2:1.
With equal thickness and area, heat flux is the same through each layer, and ΔT ∝ (L/(kA)) ∝ 1/k.
Inversely proportioning 1:2:4 gives drops of 1:½:¼, i.e., scaled to 4:2:1.
Q27. A large concrete slab 1 m thick has one-dimensional temperature distribution: T = 4 − 10x + 20x² + 10x³. If the slab’s thermal diffusivity is 2×10⁻³ m²/h, what is the rate of change of temperature at the other face?
Answer: 0.2 °C/h.
From the heat equation, ∂T/∂t = α ∂²T/∂x². Here ∂²T/∂x² = 40 + 60x; at the far face x = 1 m, it is 100.
Thus ∂T/∂t = 2×10⁻³ × 100 = 0.2 °C/h.
Q28. Up to critical radius of insulation,
Answer: Added insulation will increase the rate of heat loss.
For cylinders/spheres, increasing radius initially boosts surface area faster than resistance, raising heat loss.
Beyond the critical radius, further insulation reduces heat loss.
Q29. If for a cylindrical element, thermal conductivity of insulation is κ and outside convective coefficient is h, the critical radius of insulation is
Answer: κ/h.
For cylinders, r_c = κ/h balances conduction resistance and convective loss.
This marks the peak heat loss before added insulation starts reducing it.
Q30. If for a spherical element, thermal conductivity of insulation is κ and outside convective coefficient is h, the critical radius of insulation is
Answer: 2κ/h.
For spheres, the critical radius is doubled compared to cylinders due to geometry of conduction.
r_c = 2κ/h sets the turning point for heat loss behavior with added insulation.
Q31. A current wire of 20 mm diameter is exposed to air (h = 20 W/m²K). For insulation κ = 0.5 W/mK, maximum heat dissipation occurs when insulation thickness is
Answer: 15 mm.
r_c = κ/h = 0.5/20 = 0.025 m = 25 mm; bare wire radius r = 10 mm.
Optimum thickness = r_c − r = 25 − 10 = 15 mm.
Q32. A 1 mm diameter wire (r = 0.5 mm) is to be coated with enamel (κ = 0.1 W/mK) to increase heat transfer; air-side h = 100 W/m²K. The optimum enamel thickness is
Answer: 0.5 mm.
r_c = κ/h = 0.1/100 = 0.001 m = 1 mm; bare radius r = 0.5 mm.
Optimum thickness = r_c − r = 1 − 0.5 = 0.5 mm.
Q33. A steel ball (1 kg, c = 0.4 kJ/kgK) at 60 °C is dropped into 1 kg water at 20 °C. The final steady temperature of water is
Answer: 23.5 °C.
Heat lost by steel = heat gained by water: 1·0.4·(60 − T) = 1·4.2·(T − 20).
Solving gives T ≈ 108/4.6 ≈ 23.5 °C (neglecting losses to surroundings).
Q34. It is desired to increase the heat dissipation rate over the surface of an electronic device of spherical shape of 5 mm radius exposed to convection with h = 10 W/m²K by encasing it in a spherical sheath of conductivity 0.04 W/mK. For maximum heat flow, the diameter of the sheath should be
Answer: 16 mm.
For a sphere, the critical radius of insulation is r_c = 2κ/h. With κ = 0.04 W/mK and h = 10 W/m²K, r_c = 0.008 m = 8 mm.
Maximum heat loss occurs when the outer radius equals r_c, so the sheath’s outer diameter = 2r_c = 16 mm.
Since the core radius is 5 mm, the required sheath thickness is 8 − 5 = 3 mm.
Q35. A copper wire of radius 0.5 mm is insulated with a sheathing of thickness 1 mm having a thermal conductivity of 0.5 W/mK. The outside convective heat transfer coefficient is 10 W/m²K. If the thickness of insulation sheathing is raised by 10 mm, then the electrical current carrying capacity of the wire will
Answer: Decrease.
Adding thick insulation generally raises overall thermal resistance, limiting the wire’s ability to dissipate heat to ambient.
Even though cylindrical geometry can initially increase heat loss up to the critical radius, a large added thickness typically reduces net cooling in practice.
Reduced heat rejection means the permissible current (without overheating) decreases.
Q36. A cylinder made of metal of conductivity 40 W/mK is to be insulated with a material of conductivity 0.1 W/mK. If the convective heat transfer coefficient with the ambient atmosphere is 5 W/m²K, the critical radius of insulation is
Answer: 2 cm.
For a cylinder, the critical radius is r_c = κ/h (insulation properties govern r_c).
With κ = 0.1 W/mK and h = 5 W/m²K, r_c = 0.1/5 = 0.02 m = 2 cm.
Below r_c, added insulation can increase heat loss; beyond r_c, it reduces heat loss.
Q37. The time constant of a thermocouple is
Answer: The time taken to attain 63.2% of initial temperature difference.
For a first-order sensor, response follows an exponential, reaching 1 − e⁻¹ ≈ 63.2% in one time constant.
This parameter characterizes the speed of thermal response to a step change.
Faster sensors have smaller time constants and track transients more accurately.
Q38. The curve for unsteady state cooling or heating of bodies is a
Answer: Exponential curve asymptotic both to time and temperature axes.
Transient (lumped) cooling follows Newton’s law: \(T(t)-T_\infty \propto e^{-t/\tau}\).
The curve approaches the ambient temperature as \(t \to \infty\) and approaches the initial temperature as \(t \to 0\), making it asymptotic to both axes.
Q39. The efficiency of a pin fin with insulated tip is
Answer: tanh(mL)/(mL).
For an insulated tip, the fin efficiency \(\eta_f = \dfrac{\text{actual heat}}{\text{ideal if fin at }T_0}\) simplifies to \(\eta_f = \tanh(mL)/(mL)\).
Here \(m=\sqrt{\dfrac{hP}{\kappa A}}\), capturing convection–conduction balance along the fin.
Q40. Addition of fin to the surface increases the heat transfer if √(hA/κP) is
Answer: less than one.
The criterion for a fin to improve heat transfer is \(mL\) significant and fin parameter \(m=\sqrt{hP/(\kappa A)}\) such that conduction through fin is strong.
When \(\sqrt{hA/\kappa P} < 1\), conduction dominates enough that added area yields net gain.
Q41. Heat dissipated by the fin surface
Answer: 1.7 W.
Surface loss \(q_s=\int_0^L hP\,(T-T_\infty)\,dx\). With \(T-T_\infty=3x^2-5x+6\), \(h=0.0025\), \(P\) from perimeter, and \(L=1\) cm, the integral yields ≈ 1.7 W.
Base conduction and tip condition are consistent with the given polynomial profile and material properties.
Q42. Rate of heat transfer for long fins
Answer: √(hκA) (T0 − T∞).
For a sufficiently long fin (tip at ambient), \(Q \approx \sqrt{h\,\kappa\,A}\,(T_0-T_\infty)\).
This emerges from the exact solution \(Q = \sqrt{hP\kappa A}\,(T_0-T_\infty)\coth(mL)\), where \(\coth(mL)\to 1\) and \(P\) cancels when using the common “rod” parameterization with A.
Q43. Surface temperature of a wall with uniform volumetric heat source
Answer: \(T_{\infty} + \dfrac{qL}{h}\).
At the surface, energy balance: conduction flux equals convection, giving \(-\kappa \dfrac{dT}{dx}\big|_{s}=h(T_s-T_\infty)\).
With uniform generation, the surface heat flux equals qL, hence \(h(T_s-T_\infty)=qL \Rightarrow T_s=T_\infty+qL/h\).
Q44. Why fins increase heat transfer
Answer: increasing the effective surface area.
Fins add area exposed to convection without significantly changing local \(h\) or \(\Delta T\).
More area → more heat transfer for the same conditions, provided fin conduction is adequate.
Q45. Transition in free convection is governed by
Answer: Prandtl number, Grashof number.
In natural convection, buoyancy vs. viscous/inertial effects are captured by Gr, while thermal–momentum diffusion ratio is Pr.
Critical transition depends on both, typically via the product \(Gr\,Pr\) (Rayleigh number).
Q46. According to Newton’s law of cooling, the rate of convection heat transfer
Answer: both (area and temperature difference).
Newton’s law: \( \dot{Q} = hA(T_s - T_\infty)\).
Thus heat rate scales linearly with area and temperature difference (for a given h).
Q47. Nusselt number increases with
Answer: both.
In forced convection, higher Re enhances mixing and h, raising Nu;
in free convection, stronger buoyancy (higher Gr) increases Nu.
Many correlations show Nu ∝ Re^m Pr^n (forced) and Nu ∝ (Gr Pr)^m (free).
Q48. Prandtl number is the ratio of
Answer: kinematic viscosity and thermal diffusivity.
\(Pr = \dfrac{\nu}{\alpha} = \dfrac{\mu/\rho}{\kappa/(\rho c_p)} = \dfrac{c_p \mu}{\kappa}\).
It compares momentum diffusivity to thermal diffusivity, shaping boundary layer behavior.
Q49. Grashof number and nature of boundary layer in natural convection
Answer: both.
Gr measures buoyancy-driven flow strength; small Gr → laminar; large Gr → transition/turbulence.
Practical correlations often use Rayleigh \(Ra=Gr\,Pr\) to indicate regimes on vertical plates or enclosures.
Q50. When the Rayleigh number is below the critical value for a given fluid, the heat transfer is primarily in the form of